Heat Transfer Module Updates

For users of the Heat Transfer Module, COMSOL Multiphysics® version 6.2 includes the Menter shear stress transport (SST) turbulence model, improved functionality and performance for orbital thermal loads and surface-to-surface radiation, and a new Thermal Connection feature. Read about these updates and more below.

SST Turbulence Model Added to the Heat Transfer Module

The list of turbulence models available in the Heat Transfer Module has been extended with the addition of the Menter shear stress transport (SST) turbulence model. It combines the accuracy of the k-ω model and the robustness of the k-ε model and is suitable for many external flow cases and internal flows with sudden expansions. You can see this new addition in the Nonisothermal Turbulent Flow over a Flat Plate tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with the Turbulent Flow, SST interface node highlighted, the corresponding Settings window, and a heat exchanger model in the Graphics window.
The turbulence models available in the Heat Transfer Module.

Improved Computational Performance for Orbital Thermal Loads and Surface-to-Surface Radiation

The evaluation of the heat flux of a source at infinity is now avoided on elements with zero or extremely small ambient view factors, for example, in a closed cavity. In the Surface-to-Surface Radiation interface, this applies to the External Radiation Source feature when the Source position is set to Infinite distance. In the Orbital Thermal Loads interface, it applies to both the Sun Properties feature and the Planet Properties feature since they can be considered as infinite distance sources. This functionality results in a decrease of the CPU time and memory requirements, particularly when used with the hemicube method. The gains increase with the number of external sources at infinite distance and interior mesh elements.

In the Surface-to-Surface Radiation and Orbital Thermal Loads interfaces, a new Lower integration order for irradiation option is available with the Hemicube algorithm in 3D and 2D. This option reduces the integration order and therefore the number of evaluations for mutual and external irradiation. This speeds up computation while having a minimal effect on results.

A histogram showing the difference in the percentage computational time of various benchmark models when using COMSOL Multiphysics version 6.1 and COMSOL Multiphysics version 6.2.
The percentage difference in computation time for different models when using COMSOL Multiphysics® version 6.1 and COMSOL Multiphysics® version 6.2.

Orbital Thermal Loads

The Orbital Thermal Loads interface no longer requires an extra Events interface. The Generate Events Interface feature has been replaced by the new Events Timeline feature, which includes built-in event handling. The use of the Orbital Thermal Loads interface is now simplified thanks to this feature. View this update in the following models:

The COMSOL Multiphysics UI showing the Model Builder with the Events Timeline node highlighted, the corresponding Settings window, and an orbit visualization model in the Graphics window.
The Orbital Thermal Loads interface (without an extra Events interface) and the settings of the new Events Timeline feature.

Discrete Ordinates Method in 2D Axisymmetry

In the Radiation in Participating Media and Radiation in Absorbing-Scattering Media interfaces, the discrete ordinates method (DOM) is now also available for 2D axisymmetric configurations. Based on angular space discretization, it is the most general method for solving the radiation transfer equation. The new Isotropic Scattering in a Cylindrical Furnace, Benchmark 1 and Isotropic Scattering in a Cylindrical Furnace, Benchmark 2 tutorial models showcase this new update.

A cylindrical furnace benchmark model showing the isotropic scattering in the Rainbow color table.
Incident radiation in a cylindrical furnace using the discrete ordinate method.

Thermal Connection

The new Thermal Connection feature, available in the interfaces for heat transfer, is designed to connect two boundary selections by a thermal resistor, thermal capacitor, or Lumped Thermal System interface. This feature can greatly simplify the setup of complex models by replacing parts of the model with equivalent circuit elements representing a thermal connection between faces. In simple cases where there is a thermal resistor or thermal capacitor between two boundary selections, the Thermal Connection feature removes the need to add a separate Lumped Thermal System interface to connect the boundary selections. For more advanced thermal interactions, the Thermal Connection feature can be connected to a separate Lumped Thermal System interface, with which any lumped thermal system can be set up. The Lumped Composite Thermal Barrier tutorial model demonstrates this feature.

The COMSOL Multiphysics UI showing the Model Builder with the Thermal Connection node highlighted, the corresponding Settings window, and a lumped composite model in the Graphics window.
The settings of the new Thermal Connection feature, demonstrated on two cylinders connected by a thermal resistance corresponding to thin ceramic layers.

Thermal Insulation on Edges

A new Thermal Insulation, Edge feature has been added to the Heat Transfer interfaces. It is designed to cancel the default continuity condition when two 3D objects are in contact along an edge or when 2D objects are in contact at a point, as shown in the Radiation in a Cavity tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with the Thermal Insulation, Edge node highlighted; the corresponding Settings window; and a cavity radiation model in the Graphics window.
The settings of the new Thermal Insulation, Edge feature.

Surface-to-Surface Radiation and Orbital Thermal Loads Improvements

There have been several improvements to the Surface-to-Surface Radiation and Orbital Thermal Loads interfaces. The Check consistency option in the features for the hemicube and ray-shooting methods has been updated to account for external radiation sources at finite or infinite distances. It is now also possible to set the opacity, layer opacity, and radiation direction for all bands from one input when the User defined for all bands option is selected, regardless of the number of spectral bands. This option can be used if the transparency or opacity properties of the material are not wavelength dependent. The symbols for radiation directions are now displayed on boundaries where the opacity is the same for all wavelengths. Additionally, a new Trajectory Following Visualization predefined plot can be used to visualize the trajectory of a spacecraft from its own point of view, as shown in the Orbit Calculation tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with a Surface plot highlighted, the corresponding Settings window, and an orbit calculation model in the Graphics window.
The new Trajectory Following Visualization predefined plot in the Orbital Thermal Loads interface.

Default and Predefined Plots

Default plots have been reworked for all interfaces in the Heat Transfer Module, and many new predefined plots are now available depending on the physics interfaces and features present in the study. As an example, the Nonisothermal Flow multiphysics coupling now generates a new default plot that shows the temperature field in solid and fluid domains as well as the fluid flow. Many tutorial models in the Application Gallery include this new update, such as the Electronic Chip Cooling tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with a Volume node highlighted, the corresponding Settings window, and a battery chip cooling model in the Graphics window.
The new predefined plots, exemplified by the new default plot for the Nonisothermal Flow multiphysics coupling.

Visualization Tools for Wavelength-Dependent Properties

There are new functions and predefined plots that have been introduced in all interfaces that are relative to radiation and have wavelength-dependent material properties. These new plots can be used to easily visualize both the continuous wavelength dependency of properties and the band-averaged values used in the computation. The Greenhouse Effect tutorial model showcases this new feature.

A 1D plot showing the continuous wavelength dependency of material properties and the band-averaged values used in the computation.
A new predefined plot picturing the continuous wavelength dependency of properties and the band-averaged values used in the computation.

Nonisothermal Flow Improvements

The High viscous dissipation at wall thermal wall function, available in the Nonisothermal Flow coupling, has been updated to automatically calculate the critical wall distance. The critical wall distance, which depends on turbulence parameters, gives the location of the switch between the linear and logarithmic behaviors in the boundary layer. This improves the accuracy of the viscous heat flux calculation when the thermal wall function is set with nondefault turbulence parameters. You can see this improvement in the Zero Pressure Gradient 2D Flat Plate tutorial model.

Heat and Moisture Transport in Anisotropic Porous Media

The material property features for the vapor permeability and moisture diffusivity of building materials now support anisotropic properties. It can be especially useful to model multiple layers with different material properties as a single homogenous domain, as shown in the new Anisotropic Hygroscopic Porous Medium tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with a Material node highlighted, the corresponding Settings window, the Diffusion Coefficient matrix context menu open, and a 2D plot showing the relative humidity for the effective anisotropy model in the Graphics window.
The definition of anisotropic material properties applied to a diffusion coefficient.

New Option for Weather Station Selection

In the Ambient Properties node, a new Around location option has been added for choosing a weather station based on GPS coordinates. Once the latitude and longitude of a specific location have been given, the feature displays the 100 nearest weather stations using the haversine formula. This simplifies the selection of the closest weather station when a location does not exactly correspond to an existing station. The Condensation Risk in a Wood-Frame Wall tutorial model demonstrates this new feature.

The COMSOL Multiphysics UI showing the Model Builder with the Ambient Properties node highlighted, the corresponding Settings window, a Weather Station context menu open with nearby locations listed, and an isothermal box model in the Graphics window.
The user interface showing the 100 nearest weather stations around a specific location.

Thin Moisture Barrier on Exterior Boundaries

The Thin Moisture Barrier feature in the Moisture Transport interfaces has been extended to be applicable to exterior boundaries. Typical applications for this feature include exterior vapor barriers or coatings. You can see this update in the new Thin Vapor Barrier tutorial model.

The COMSOL Multiphysics UI showing the Model Builder with a Thin Moisture Barrier node highlighted, the corresponding Settings window, and a thin vapor barrier model in the Graphics window.
The settings for the Thin Moisture Barrier feature, applied here to an exterior boundary.

New Options for Thermal Contact Pair Feature

In the interfaces for heat transfer, the Pairs boundary condition for Thermal Contact, which is used when modeling with CAD assemblies, has new options to specify the Equivalent thin resistive layer contact model feature. It is now possible to specify Total resistance or Total conductance for the thermal contact. The overall resistance or conductance of the area in thermal contact is thereby defined.

The COMSOL Multiphysics UI showing the Model Builder with the Thermal Contact node highlighted, the corresponding Settings window, and a contact switch model in the Graphics window.
The new Total resistance options in the settings of the Thermal Contact feature, used here in a contact switch model.

New Tutorial Models

COMSOL Multiphysics® version 6.2 brings the following new tutorial models to the Heat Transfer Module.